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Modified atmosphere packaging machine

Modified Atmosphere Packaging (MAP) is a technique used for prolonging the shelf-life period of fresh or minimally processed foods. In this preservation technique the air surrounding the food in the package is changed to another composition. This way the initial fresh state of the product may be prolonged. It is the shelf-life of perishable products like meat, fish, fruits and vegetables that will be prolonged with MAP since it slows the natural deterioration of the product. MAP is used with various types of products, where the mixture of gases In the package depends on the type of product, packaging materials and storage temperature. Meat and fish need very low gas permeability films so for non-respiring products (meat, fish, cheese etc.) high barrier films are used. The initial flushed gas-mixture will be maintained inside the MAP package. But fruits and vegetables are respiring products where the interaction of the packaging material with the product is important. If the permeability (for O2 and CO2) of the packaging film is adapted to the products respiration, an equilibrium modified atmosphere will establish In the package and the shelf-life of the product will increase.

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    Equipment features

    ● Control system of the whole machine: adopts Delta PLC programming control; Delta 10-inch color simulation touch screen; Schneider Electric; AirTAC magnetic cylinder; SMC solenoid valve and other international top configurations to ensure smooth and stable operation.

    ● Film feeding system: adopts high-speed and high-precision positioning film feeding design, and adopts imported Japanese Panasonic photoelectric tracking, system control, can cover the color film, and ensure the alignment of the trademark pattern.

    ● Mold: 6061 aluminum alloy mold, can also be customized for you on demand, in line with food hygiene requirements, the mold surface can be oxidized according to demand, high strength and corrosion resistance.

    The mold can be replaced to achieve multi-purpose use of one machine, suitable for packaging of different sizes and shapes.

    ● Frame: The whole machine uses 120 channel steel (stainless steel) frame, which is not easy to deform and more reliable to use.

    ● The molds of the packaging and cutting parts adopt independent guide column and guide structure, so that the frame is not stressed, the main body of the equipment will not deform or vibrate, the mold debugging is convenient and quick, and there will be no deviation between the upper heating plate and the lower mold.

    ● Safety protection: The equipment is equipped with warning and protection systems for power phase loss, reverse phase, overvoltage, undervoltage, leakage, etc., which is convenient for operators to use and adjust.

    ● Sealing pad: It adopts overall imported silicone pad, which has good toughness and better cutting effect.

    ● Waste recycling system: The scraps are recycled by mold frame roll-in device, which is economical and environmentally friendly.

    ● One-time punching and cutting can be with easy-tear mouth to ensure beautiful and convenient appearance.

    ● The running speed of this machine can be adjusted according to the speed of manual product placement, and the fastest can reach 5 cycles per minute.

    ● This machine can be equipped with vacuum and inflation functions, which can be turned off when this function is not needed.

    Working Video

    Packaging Samples

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    technical parameter

    Tray size mm 

    Max 435 x 365

    Tray height mm 

    Max130

    Material

    Preformed, sealable trays, single film, multi-layer composite film, foam material, cardboard box with composite layer, aluminum box

    Production capacity (related to tray size and packaging method)

    4 - 36 boxes/minute

    Vacuum pump

    100m³/hr

    Compressed air

    7bar,23L/次

    Cooling water

    4bar,35L/hr

    Power supply

    380V 50Hz 3PH 4KW

    Top film width mm

    Max 500

    Roll film diameter mm 

    Max 250

    Material

    Heat sealable film roll

    Print

    No printing or continuous printing on the surface

    Vacuum pump

    63、150m³/hr

    Modified atmosphere packaging

    Gas-controlled mixing valve and charging device

    Top film positioning system

    Optional

    Pharmaceutical Packaging

    Packaging Validation and Verification Systems

    Packaging & Transportation

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